Molded cable assembly

Flexcontac offers a variety of standard and custom molded cables, able to molded with PVC, TPE, TPU, HDPE, Silicone rubber, EPDM with existing over 1000 toolings. Enable cable working in harsh environment heat, cold, outdoor, salt spray, abrasion conditions.

Overmolding Cable Process

We have a large inventory of overmolded tooling, with more than 1000 existing molds available for a wide variety of applications. Our expert engineering team provides high precision 2D and 3D designs, with manufacturing drawings available within 2 days.

With over 20 years of cable assembly experience. We can deliver custom cables in as little as 2-4 weeks due to our streamlined production process.

For safety and quality, we adhere to the highest industry standards, following IPC/WHMA-A-620 guidelines while ensuring full RoHS and REACH compliance.

TYPES OF MOLDED CABLE

Molded Cable Splitter

Available in various functions (Y-splitters, multi-branch splitters, power/data splitters), It's a common way to save time and cost during wiring consolidation, allow organized and quick installations.

Molded Connector

Molded connectors are common in consumer electronics, like headphones, USB cables, Ethernet, and audio video connectors with cordset. It much more customized in industrial areas to work in harsh environments.

Molded Strain Relief

Provides excellent strain relief, which helps reduce wear and tear. Resistant to bending, pulling, and flexing, extending cable life. Flexcontac offer cable strain relief types include circular, rectangular, oval, and square, as well as customized.

WARUM SIE UNS WÄHLEN

Fast prototype

2 weeks

No MOQ Request

Custom Design

Industry Expertise

Frequently Asked Question

Yes, we can. Will check your applications about electrical specifications, working environment, mechanical conditions, choose proper raw cable of conductor and insulation,shielding or not, select molding materials, make 2D and 3D drawings for tooling and whole cable. After drawing approval, will arrange prototype and conduct electrical, mechanical and environmental tests to verify performance.

Our general overmolding materials is Polyvinyl Chloride (PVC), Thermoplastic Elastomers (TPE), Thermoplastic Polyurethane (TPU), Silicone Rubber, HDPE, EPDM. Customer can specific the materials.

There're over 1000 existing molds, include general consumer electronics connectors like USB, RJ45, DC plug, HDMI, D sub, also some industrial connector and cables like M series waterproof connector, airline connector, molex, AMP, TE, DEUTSCH, and cable splitters, etc.

Yes, there're both high pressure and low pressure molding available. Some PCB with specific components only can do with low pressure molding.

Our cable production base on IPC620 standard, management system ISP9001:2015. All materials include toolings Rohs and Reach compliance.

Yes, all of our cables are 100% test. Every shipment will contain outgoing inspection report. If customer need specific test, will conduct it internally or at the third party test lab.

We provide to wide range of industrials, mostly focus on electronics, industrial, automotive, telecommunication, new energy, LED and medical, etc.